System assemblies

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MODULAR CONSTRUCTION

System assemblies.

Partnering with us for system assemblies allows you to benefit from modular design in mechanical and plant engineering.

By combining standalone solutions into one installation module, we generate a larger volume and can use additional connection technology solutions.

By replacing expensive terminal technologies with printed circuit board solutions, we can create simple and convenient connections to the peripherals. We take the existing system design into account and adapt all forms of our modules to the circumstances.

 

This is made possible by our team and our experience.

Your advantages.

Our spectrum.

  • Up to 30% less costs
  • Drag chains, cables, connectors, cable glands together with structural steelwork – from a single source
  • Shorter lead time in final installation
  • Less administration – one order, one good inspection, one picking
  • Less products stock
  • Bulkhead-type end connections or cord sets assembled with claddings as a prefabricated sub-system
  • Concept and design of the installation modules
  • Including fluid installation, electronics and shaping of sheet
  • Delivery of installation modules ready for mounting

THIS IS HOW IT’S DONE

Case Studies.

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ROBOTICS.
Without a doubt: When we think about it, you benefit in a great many ways.

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WIND ENERGY.
Sometimes we have to reinvent the wheel and set sail differently.

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ENGINEERING.
Convert in no time at all to save time and
money.

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LOADING CRANE.
We will show you how you can inexpensively implement customized equipment..

MANUFACTURING TECHNOLOGIES

A turnkey solution from a single source thanks to our production techniquesn.

Partnering with us for installation modules allows you to benefit from modular design in mechanical and plant engineering.

By combining standalone solution into one installation module, we generate a larger volume and can use additional connection technology solutions.

By replacing expensive terminal technologies with printed circuit board solutions, we can create simple and convenient connections to the peripherals. We take the existing system design into account and adapt all forms of our modules to the circumstances.

This is made possible by our team and our experience.

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Cable assembly

We manufacture a wide range of standardised and tailor-made cable assemblies for mechanical engineering, medical technology, renewable energies and mobile automation.

Pneumatic and hydraulic assembly

Different media are combined today into mechatronic systems. For this reason, we also assemble tubes and hoses for your pneumatics and hydraulics.

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Layout of printed circuit boards

Often it makes sense to replace terminals with appropriate low-cost interface modules in order to ensure working consistently with 100%-tested cable assemblies. We take over the layout of the required printed circuit boards.

Printed circuit board assembly

If printed circuit boards are used, we guarantee production on modern assembly and selective soldering machines – for reliable processes and an efficient overall solution.

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Mechanical processing

In many cases, mechanical drawing parts made of different materials such as steel, aluminium or plastic are important components of an installation module. We will draw and turn or mill these parts for you.

Sheet metal machining

Drawing parts can also be sheet metal structures made of steel, stainless steel and aluminium. This includes custom switch boxes, machine panels, bulkhead plates, etc. We take on the challenge of producing them professionally.

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Machine frames

Often it makes sense that a part of a machine or plant frame is included in the scope of delivery of an installation module. It doesn’t matter if it is a welded design or constructed out of pre-assembled system components; we deliver the complete package.

Surface technology

Whenever mechanical drawing parts, sheet metal parts or machine frames are part of our scope of supply, a suitable surface technology must also be guaranteed. This is achieved through our many years of close cooperation with specialist companies from electroplating, painting technology and powder coating.

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Would you like personal advice?

Our product expert Christian Gladis will be happy to advise you. Together we will find the right connection for you.

ALWAYS WELL INFORMED

Our download centre.

Download the catalogue for your drive system now.

 

Here you can download our current brochures in the areas of drive systems, LED industrial luminairesOriginal Equipment Manufacturer and system assemblies, as well as the current delivery and payment conditions and purchasing conditions of SANGEL® Systemtechnik GmbH as pdf documents. pdf documents.

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CABLE ASSEMBLIES
FOR DRIVE SYSTEMS
.

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CABLE ASSEMBLIES.

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ORIGINAL EQUIPMENT
MANUFACTURER.

CONTENT WALL

Blog / News.

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Wind Energy

We`ve got the hang of it.

Situation.

Renewable energy production is becoming increasingly important, especially wind turbines. With a hub height of 60 meters and 1.5 megawatts of power, wind turbines that were originally considered to be enormous are now standard and built worldwide using German technology. In order for the turbines to work perfectly as well as cost-effectively, the optimum balance between torque and speed must be found. For this, it is necessary to be able to adjust the rotor blades. It’s not enough to turn the head of the turbine into or out of the wind. In case of high wind speeds, rotor blade adjustment is an additional way to apply the brakes effectively and an important safety aspect.

PROBLEM.

All three rotor blades must always be aligned synchronously, because excessive forces can otherwise act on a single blade. This means the rotor blade adjustment must have a central control system that is also guaranteed to function even in case of power failure. To make the task even more difficult, the hub is only accessible from the outside. On the shaft of the rotor, only a few contacts are available on the slip ring for establishing a connection. A control system via the hub and accommodation of rotor blade technology in the nacelle are therefore not possible. On-site installation in the hub is not practical and economical due to the height and difficult accessibility.

SOLUTION.

The entire rotor blade adjustment system is supplied with electrical power just through the slip rings, so only a few contacts of the slip ring are necessary. A central control box coordinates the rotor blade positions, which are each adjusted by their own drive control. This includes a battery pack to maintain control capability in case of power failure. Everything is modular and ready to plug in. All connections are pre-tested on a specially designed test station with contact force monitoring, eliminating errors and ensuring fast commissioning.

The central control module connects the individual drive controls with a single connector kit in each case. These align the rotor blade with a servomotor. The pre-fabricated installation can be quickly incorporated into the hub on the ground. Supply, signals and bus are consolidated in a single robust plug connector. The rotor blade is completely installed electrically in no time.