Customised cable assemblies

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YOUR DRIVE SYSTEMS, OUR CABLES

Customised Cable Assemblies.

Some constructions require special cables as standard items are not suitable. We create tailor-made cable assemblies for your individual situation.

We design and manufacture a variety of customer-specific special solutions. In particular, these include:

  • Modified standard cables to withstand high mechanical stress, for example
  • Special cables for components of different manufacturers that are to be combined with each other
  • System-independent cable assemblies

In order to offer the optimum solution, even in very difficult applications, such as very high or very low ambient temperatures or aggressive environmental conditions, we work closely together with the resarch and development department of cable factories ans plug connector manufacturers.

Your advantages.

  • Individual products in series production quality
  • UL/CSA certified
  • CAD-driven design
  • Individual advice on-site

Characteristics.

  • Drive, fieldbus and control cables of all kinds
  • Transfer via connector or terminal box
  • Commissioned as a cable set or individually
  • Actuator/sensor connectors, heavy-duty connectors or circular connectors
  • Pneumatics – for extended systems
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Looking for personalised advice?

Simply get in touch with us. Our drive and industry expert Christian Gladis will be happy to advise you. Together we will find the right system for you.

STAY INFORMED

Our Download Centre.

Download the catalogue for your drive system now.

 

Here you can download our current brochures in the areas of drive systems, LED industrial luminairesOriginal Equipment Manufacturer and system assemblies, as well as the current delivery and payment conditions and purchasing conditions of SANGEL® Systemtechnik GmbH as pdf documents. pdf documents.

WE FIND SOLUTIONS

Our Industries.

Industrial automation and drive technology also proves its advantages in medical technology, renewable energy and mobile automation products. We are opening up a much larger market in addition to pure mechanical and plant engineering with these products. This is something we are aware of too, with our understanding of the special requirements of these industries and successfully contributing our experience to numerous projects. We are constantly producing special solutions that we then include in our standard program for you. If you have special requests, just ask.

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MECHANICAL ENGINEERING

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RENEWABLE ENERGY

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MEDICAL TECHNOLOGY

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MOBILE AUTOMATION

KNOW HOW CONNECTS

What we connect, lasts. With certificate.

To be able to deliver a highly qualitative product at the right time to the right place for an appropriate price requires a perfect organisation.
Due to our centralized activities in Bielefeld in which all our processes have been consequently optimized we can achieve highest reliability.
SANGEL® system solutions are strong connections between different components. Strong connections are also generated by memberships, which create close contacts to the machine building field.

DIN ISO 9001:2015.

Certificate Underwriters Laboratories (UL)

UL – Wiring Harness.

Urkunde VDMA (Verband Deutscher Maschinen.- und Anlagenbau) Mitgliedschaft

Membership VDMA.

Mitgliedschaftsbeschäftigung im Verein OWL Maschinenbau

Membership OWL Maschinenbau.

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CABLE ASSEMBLIES.

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CABLE ASSEMBLIES
FOR DRIVE SYSTEMS.

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ORIGINAL EQUIPMENT
MANUFACTURER.

CONTENT WALL

Blog / News.

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Wind Energy

We`ve got the hang of it.

Situation.

Renewable energy production is becoming increasingly important, especially wind turbines. With a hub height of 60 meters and 1.5 megawatts of power, wind turbines that were originally considered to be enormous are now standard and built worldwide using German technology. In order for the turbines to work perfectly as well as cost-effectively, the optimum balance between torque and speed must be found. For this, it is necessary to be able to adjust the rotor blades. It’s not enough to turn the head of the turbine into or out of the wind. In case of high wind speeds, rotor blade adjustment is an additional way to apply the brakes effectively and an important safety aspect.

PROBLEM.

All three rotor blades must always be aligned synchronously, because excessive forces can otherwise act on a single blade. This means the rotor blade adjustment must have a central control system that is also guaranteed to function even in case of power failure. To make the task even more difficult, the hub is only accessible from the outside. On the shaft of the rotor, only a few contacts are available on the slip ring for establishing a connection. A control system via the hub and accommodation of rotor blade technology in the nacelle are therefore not possible. On-site installation in the hub is not practical and economical due to the height and difficult accessibility.

SOLUTION.

The entire rotor blade adjustment system is supplied with electrical power just through the slip rings, so only a few contacts of the slip ring are necessary. A central control box coordinates the rotor blade positions, which are each adjusted by their own drive control. This includes a battery pack to maintain control capability in case of power failure. Everything is modular and ready to plug in. All connections are pre-tested on a specially designed test station with contact force monitoring, eliminating errors and ensuring fast commissioning.

The central control module connects the individual drive controls with a single connector kit in each case. These align the rotor blade with a servomotor. The pre-fabricated installation can be quickly incorporated into the hub on the ground. Supply, signals and bus are consolidated in a single robust plug connector. The rotor blade is completely installed electrically in no time.